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IIAR Releases Tool to Compare Refrigerants

The International Institute of Ammonia Refrigeration said it has released a “Refrigerant Evaluator Tool” to help IIAR members and others assess their refrigerant choices and evaluate their options as the Environmental Protection Agency phases out high global warming potential refrigerants. The IIAR Refrigerant Evaluator Tool can be found here: https://refrigerantcomparison.com/ John Flynn, the Chair of the IIAR Education Committee, the committee responsible for the creation of the new tool, said refrigerant choices outside of the world of natural refrigerants have gotten more complex as a result of the phaseouts, making IIAR’s newly released comparison tool a valuable resource for anyone trying to compare the performance and efficiency of different refrigerants.

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IIAR Unveils Enhanced Membership Benefits

IIAR has a wide range of benefits available to members, from professional development opportunities to industry networking, and as of July 1, members have access to even more than they did before. "Our members get access to the most reliable up-to-date information about the refrigeration industry, best practices, and ongoing education," said Lisa Berryman, member services manager for IIAR. "We are constantly looking at new ways to provide value, which is why we now include more training and unlimited access to technical information as part of membership."

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Paraguay Becomes Latest Country to Adopt IIAR Standards

The Board of Directors of the International Institute of All-Natural Refrigeration, during the Institute’s last meeting in June 2024, approved an agreement with Paraguay’s Institute of Standards and Metrology. The Institute of Standards and Metrology said it will start adopting IIAR standards as Paraguay’s national standards. Paraguay has one of the largest meat and dairy industries in Latin America. The country exports their products worldwide, including to Brazil, which is the largest exporter in the world of meat products.

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Work on the AIM Act Continues

The U.S. Environmental Protection Agency continues to move forward with regulations under the American Innovation and Manufacturing (AIM) Act, which will restrict the use of hydrofluorocarbons. The agency is currently working on Subsection (h), which focuses on managing hydrofluorocarbons (HFCs) and substitutes. Tristam Coffin, co-founder of Effecterra and president of sustainability, policy, and technical services, said the EPA doesn't have a statutory date for finalizing the Subsection.

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Emergency Release Reporting Best Practices Ensure Compliance

There are multiple regulatory requirements surrounding the use of ammonia in industrial refrigeration applications, including emergency release reporting requirements. Under the requirements, accidental releases must be promptly reported and managed, but it is important for users to avoid both under and over reporting. “According to EPA regulations, a facility must report any leak that exceeds the chemical’s reportable quantity (RQ)—100 pounds for anhydrous ammonia—immediately upon becoming aware of the leak,” said Bent Wiencke, principle at Chill-On LLC. “The EPA has established through precedent that ‘immediately’ means ‘within 15 minutes.'"

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Leading the Way: How IIAR’s Regulatory Relationships Create Value for the Industry and Agencies

For regulators and their industry partners, developing relationships can benefit both groups as they work towards improving safety, ensuring compliance, and shaping future regulatory requirements. As an association, IIAR is focused on advocacy and ensuring the industry has a voice. “If we don’t use our voice, that voice isn’t going to be heard,” said Lowell Randel, senior vice president of government and legal affairs at the Global Cold Chain Alliance.

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Cybersecurity Remains a Critical Concern as System Connectivity Increases

“Industrial refrigeration systems are becoming more and more automated. The internet is touching almost every part of the business now,” said Lowell Randel, senior vice president of government and legal affairs at the Global Cold Chain Alliance. "As such, if that is compromised, it can influence your refrigeration systems, production, all of your data, and all of your financials, so having an eye toward cyber defense is something everybody needs to do."

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OSHA Proposes Expansion to Emergency Response Requirements

In February 2024, the U.S. Occupational Safety and Health Administration (OSHA) proposed new rule that would expand the reach of its emergency response standard. OSHA stated it has undertaken the rulemaking because it believes current OSHA emergency response and preparedness standards are outdated and incomplete. According to OSHA, current regulations do not address the full range of hazards facing emergency responders, lag behind changes in protective equipment performance and industry practices, conflict with industry consensus standards and are not aligned with many current emergency response guidelines provided by other U.S. federal agencies (e.g., Department of Homeland Security/Federal Emergency Management Agency).

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What’s NEXT: LESSONS FROM CALIFORNIA’S HFC PHASEDOWN

Companies nationwide are phasing out high global-warming potential refrigerants as they comply with federal and state regulatory requirements and meet their corporate ESG and climate goals. The natural refrigerant industry is prepared to meet increasing demand.

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ARE NATURAL REFRIGERANTS THE ONLY SURE BET?

“With the second regulation finalized, the EPA is addressing technology transition. It previously focused on production and consumption and will next consider and rule on refrigerant management.

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THE TECHNICIAN SHORTAGE

The refrigeration industry has been facing a shortage of skilled workers for years, and the problem continues to grow, creating significant challenges, disrupting essential operations, and limiting growth. “At a high level, the workforce shortage creates a bottleneck that threatens the industry’s ability to meet regulatory timelines,” said Danielle Wright, executive director of the North American Sustainable Refrigeration Council.

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IIAR WELCOMES 1,700 IIAR MEMBERS IN LONG BEACH

The International Institute of Ammonia Refrigeration 2023 Annual Natural Refrigeration Conference & Expo in Long Beach, California. The event provided four days of technical knowledge, networking, and industry-sponsored events for those involved in the natural refrigeration industry. Roughly 1,700 attendees took part in the show and IIAR set a new record with its exhibit space.

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High Growth For Low Charge

The pace of adoption of low-charge and packaged systems continues to increase as government regulations, sustainability initiatives, safety precautions, and technology advance. “There has been a drive to reduce refrigerant charge in all refrigeration,” said John Collins, industrial sales manager for Zero Zone. “The synthetic refrigerants containing HFC compounds are being regulated. Current and proposed regulations set definite limits which are driving system design for those types of systems and driving low-charge systems and more packaged unitary equipment because they’re trying to get the charge down.”

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Bridging the Gap: IIAR’s Newest Standard to Address Hydrocarbons in Industrial Refrigeration

IIAR is nearing the completion of its first standard for hydrocarbons—such as propane and butane—in large refrigeration systems. Hydrocarbons have been used for years in the petrochemical industry and are increasingly used in some refrigeration applications.

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IIAR Members Return to First Post-Covid Conference

The International Institute of Ammonia Refrigeration 2022 annual Natural Refrigeration Conference & Expo held its first in person meeting since 2019 this year in Savannah, Georgia, March 6-9. The event attracted 1,272 attendees and 122 exhibitors and provided four days of technical knowledge, networking, and industry-sponsored events for those involved in the natural refrigeration industry.

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Costa Rica Moves on Mandatory IIAR Standards

All IIAR standards, including the Carbon Dioxide standard, ANSI/IIAR CO2, have been adopted within Costa Rica on a voluntary basis as National Norms, and the country is moving forward with its plans to make the standards mandatory. The next step is to prepare and educate industry professionals in the country on IIAR standards before the mandate takes effect.

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HYDROCARBONS: IIAR EXPANDS HORIZONS WITH NEW STANDARD

IIAR is moving closer to completing its first standard for hydrocarbons—such as propane and butane—in refrigeration systems and is hoping to release the standard for public review in early 2023.

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The Covid Cold Chain

Before COVID-19, the cold chain wasn’t on most people’s radar, but shifting consumer demands, concern over food supply and specific healthcare needs during a pandemic put it in the spotlight. “It changed last spring when we started to see disruptions and challenges in the early days of the pandemic related to food,” said Lowell Randel, director of government affairs for IIAR and senior vice president of government and legal affairs for the Global Cold Chain Alliance. “The attention around the cold chain got even more intense with the vaccines coming online.”

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EPA Takes Aim at the Future Proposed rulemaking Jumpstarts HFC phasedown

The U.S. Environmental Protection Agency has been given statutory authority to move forward with phasing down hydrofluorocarbons as part of the American Innovation and Manufacturing Act (AIM), which is expected to increase the long-term use of natural refrigerants. The agency has taken rapid action, and on May 3, it released its first proposed rulemaking under the AIM Act to establish an allocation system for the HFC phasedown.

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Reporting Release Rates: How to find the middle ground

Estimating the amount of ammonia lost due to an accidental release can be a complex process and when they do occur, end-users want to avoid underpredicting or over-predicting release quantities. Presently, there is not a single reference guideline that provides details for calculating ammonia quantities released as a consequence of incidents.

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Building the Base: IIAR RELEASES CO2 STANDARD, IIAR-2 UPDATE, NEW GUIDELINES

The International Institute of Ammonia Refrigeration’s history is rooted in standards, and the association has released its latest update to IIAR-2, which was first released in 1974, and its first-ever safety standard for carbon dioxide IIAR CO2.

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IIAR TECHNICAL PROGRAM UNITES INDUSTRY

One of the most interesting and important programs at the IIAR annual conference in Orlando is the presentation of technical papers. At this year’s conference, industry experts from both the industrial and commercial sides of the business will present technical papers at the IIAR Technical Program.

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COPING WITH COVID-19 How the Refrigeration Industry is Safeguarding Employees and Operations

The COVID-19 pandemic has created a global crisis and disrupted communities worldwide. Those in the refrigeration industry have also felt the effects as they work to keep essential operations running, ensure employee and facility safety, and meet the needs of their cusromers.

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ONSITE TO ONLINE. HOW THE PANDEMIC IS CHANGING TRAINING AND SUPPORT

As the COVID-19 pandemic sweeps across the globe, stay-at-home orders and social distancing have changed the way businesses operate. Every business function has been affected, including training, which is a critical component of the natural refrigerant industry. In response, people in the industry have turned to virtual options, leveraging technology that is already available and investing in additional tools.

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Growing GREEN. HOW NATURALS ARE GAINING A SHARE OF NEW MARKETS

Hydrofluorocarbons occupy a market space that is very large and diverse ranging from residential through all types of commercial to industrial. While HFCs appear to be a good choice from a perceived safety benefit, they are still pollutants and increasingly regulated chemicals. Regulatory requirements are forcing HFC users to make a switch to lower global warming potential systems, and it is impacting different markets in different ways.

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OLD GAME, NEW CARDS

Maintenance costs, particularly for labor, are increasing, and the traditional material specified for piping and valve systems – painted carbon steel – is changing as end users search for solutions to minimize maintenance and increase reliability. “The presence of corrosion creates specific issues, particularly with uninsulated valves and controls, that must be managed by those in the refrigeration industry,” said Bob Czarnecki, a member of the International Institute of Ammonia Refrigeration board of directors.

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Future-Proofing Refrigerants

Against a shifting regulator landscape, with restrictions of hydrofluorocarbon synthetic refrigerants growing by fits and starts, use of natural refrigerants is increasing among a widening range of companies seeking to ensure that their investments will be viable in the future.

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Future Focus

As refrigerants with highglobal-warming potential are phased out, natural refrigerants are being considered for new applications, and the industry is seeing increased use of secondary refrigeration units that allow users to lower their ammonia charge.

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IIAR Moves Forward on CO2 Standard

The use of carbon dioxide as a refrigerant has continued to increase, and the IIAR is moving closer to finalizing a new CO2 standard, which will address several critical aspects of CO2 refrigeration, such as installation, startup, inspection, testing and maintenance.

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NH3 | CO2 TAKE GOLD

Ice rinks from community recreation facilities to the National Hockey League are moving to natural refrigerants such as ammonia and carbon dioxide as they replace aging facilities and deal with the mandatory phase out of R-22, a hydrochlorofluorocarbon that has been widely used at ice rinks across North America.

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UNLOCKING AMMONIA

Ammonia refrigeration systems are becoming more compact, portable and simpler to install, widening the potential for adoption of ammonia, carbon dioxide and other natural refrigerants in previously untapped industries.

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FRESH &Fast: HOW NEW CONSUMER EXPECTATIONS HAVE STOKED RECORD COLD STORAGE DEMAND

Occupancy rates at cold-storage facilities are at an all-time high, said Corey Rosenbusch, president of the Global Cold Chain Alliance. “There is denitely growing demand,” he said. “The industry feels like we’re in a good position right now with supply and demand, but there is pressure for more space.

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THE LOCATION LANDSCAPE

The cost of real estate, an available workforce and proximity to transportation dictate where businesses build industrial refrigeration facilities, and those factors are more important than ever in recent years. As rising demand spurs cold chain growth, clear winner (and loser) locations are emerging from the patchwork of regional U.S. regulatory and business environments. Increasingly, those environments are taking center stage in decisions to build a facility or what refrigerant to use.

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The Green Transformation

Refrigeration manufacturers said they would make production plans and future product development decisions according to the expected worldwide HFC refrigerant phase down put forth by the Kigali Amendment. The amendment, last year’s Montreal Protocol add-on, will specify phase-out deadlines for HFC’s, adding those refrigerants with high global warming potential to the group of ozone depleting hydrochlorofluorocarbons that are already being outlawed under the international agreement.

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The Internet of REFRIGERATION

The Internet of Things — an increasingly massive network of electronically connected systems, devices and people that enables cross-platform data sharing — is creating a large, connected ecosystem across many industries, including refrigeration.

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Making the Investment

As they move away from refrigerants with high global warming potential, commercial and industrial refrigeration users said they’re investing in new, natural refrigerant technology, including packaged ammonia systems and CO2 transcritical systems. The move to newer technologies is allowing them to ease some regulatory burdens, increase efficiency and improve safety.

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IIAR Launches Apprenticeship Program

Apprenticeship programs help businesses develop highlyskilled employees, reduce turnover, increase productivity and cut the cost of recruitment. They can also help employers attract new employees.

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GREEN Dialing

A growing number of supermarkets are moving to replace hydrofluorocarbons with climate-friendly alternatives, such as propane, ammonia and carbon dioxide, ahead of the planned phase out of R-22 in the United States, but grocers are moving forward cautiously.

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INTRODUCING: ACADEMY OF NATURAL REFRIGERANTS

The IIAR Academy of Natural Refrigerants certificate program will allow design engineers, installers and responsible parties to show that they have received documented and standardized training. The program will begin with a training course on IIAR-2, the latest IIAR standard to be updated, and will expand to cover additional IIAR standards and other technical courses of study that are necessary for engineers working in the refrigeration industry.

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From Regulation to Operation. WHAT YOU NEED TO KNOW

Owners and operators of ammonia refrigeration equipment have a number of regulatorydriven documentation requirements, and the level of understanding regarding those requirements can vary from company to company.

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RESIZING REFRIGERANTS

As hedrofluorocarbons and hydrochlorofluorocarbons are being increasingly phased out to meet government and regulatory requirements, natural refrigerants are candidates to fill the void, getting a closer look from many types of businesses installing smaller refrigeration systems, such as supermarkets and convenience stores.

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IIAR-2 GOES TO WORK

With the completion of IIAR-2, the most comprehensive standard for the safe design of closed-circuit ammonia refrigeration systems, the International Institute of Ammonia Refrigeration has written a single authoritative source document that provides a path forward for the ammonia refrigeration industry.

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COOLING WITHOUT WATER?

Agriculture and food processing operations across the American West are scrambling to find new water sources amid a record drought. And although their water problems continue to be seen as a mostly regional issue for many in the industrial refrigeration industry, there’s no mistaking that water scarcity will loom larger in the years to come.

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Standardizing a Customized Industry

The move towards lower charge has spurred demand for products like standardized package systems that promise solutions to at least some of the industry’s biggest problems. But exactly how those products will develop, and who will take them to market is yet unclear.

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The Case for CO2

The use of CO2 as a refrigerant has grown in recent years, thanks to market demand spurred by a combination of environmental regulatory actions and technology advances in microprocessor controls and valve design.

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THE MECHANICS OF CHANGE: Developing Industry-Specific Education to Narrow Industrial Refrigeration’s Skills Gap

Much has been made of the so-called manufacturing skills gap in the United States as manufacturers across a wide swath of industries report that the pool of prospective workers with the skill sets and certifications required to perform highly specialized job functions is narrowing, even as U.S. manufacturing continues its steady climb.

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SRV Calc

The five-year replacement interval for relief valves isn’t a practice that gets much scrutiny. It’s spelled out in IIAR Bulletin 110, and a provision establishing the need for a common interval appears in the Boiler and Pressure Vessel Code, making it a generally accepted “no-brainer” for much of the industrial refrigeration industry.

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Place Your Bets

Refrigeration technologies like synthetic replacements for HFCs, low charge ammonia and CO2 -based systems are growing like never before ahead of a planned phaseout of R-22 in the United States.

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NH3 Around the WORLD

Ammonia refrigeration is emerging as a dominant market in many important world economies as governments move to re-energize the Montreal protocol to phase-down greenhouse gasses.

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The Color CONUNDRUM. IIAR DEFINES PIPING CONVENTION

The importance of color coding ammonia refrigeration piping is a generally accepted best practice these days, but the debate over which colors to use has been anything but black and white.

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The Standard for Tomorrow

In 1974, the International Institute of Ammonia Refrigeration issued IIAR-2, a standard that would uniquely address the design and installation of ammonia refrigeration systems for the first time and establish IIAR as the standards writing body dedicated exclusively to ammonia refrigeration.

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The First 30 Minutes

In most situations, the correct response to a threat involving ammonia in the first thirty minutes after it is identified will effectively contain most potential hazards, before they have enough time to grow into an unmanageable problem. Preparation can mean the difference between a disorganized response and the ability to shut down a potential incident when time matters the most.

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MAXIMIZING EFFICIENCY OF CARBON DIOXIDE REFRIGERATING SYSTEMS

The return of Carbon Dioxide as a refrigerant is probably un-stoppable because it is much more environmentally friendly than most of the non-flammable, non-toxic refrigerants currently in use. However, it is worth considering the reasons why industry departed from it in the 1940s.