Author: developer

Understanding Your Cooling Capacity

or owners of a cold storage warehouse or food processing facility, selecting the right air cooler can significantly affect energy consumption. Purchasing properly-sized, efficient evaporators to produce maximum capacity with minimal fan power can mean the difference between energy overages and energy savings. And in order to make the best decision, facility owners must understand […]

Chairman’s Message

e are officially three months away from the 2016 IIAR conference, and while most people are busy getting ready for the holidays, the IIAR team is also hard at work adding the final touches to our annual conference programming. I am happy and excited to report to you that we are looking forward to delivering […]

President’s Message by Dave Rule

As you’ve likely noticed, this issue of the Condenser is all about the re-release of IIAR-2, the first comprehensive code standard for the safe, reliable and efficient design of ammonia refrigeration systems. We’re dedicating so much space to IIAR-2 because it is perhaps one of the most important, long reaching projects our association has completed […]

IIAR-2 GOES TO WORK

CODE BODIES AND REGULATORS RECOGNIZE STANDARD ith the completion of IIAR-2, the most comprehensive standard for the safe design of closed-circuit ammonia refrigeration systems, the International Institute of Ammonia Refrigeration has written a single authoritative source document that provides a path forward for the ammonia refrigeration industry. For the first time, model code-writing bodies have […]

EPA, International Community Moves Forward with HFC/ HCFC Phase Out

he U.S. Environmental Protection Agency is continuing its phase-out of certain hydrofluorocarbons and hydrochlorofluorocarbons in favor of safer, more climate-friendly alternatives, which is expected to create new opportunities for the natural refrigerants industry. So far, the EPA has focused on commercial applications, although a rule on industrial applications may emerge eventually. “As you’re removing synthetic […]

OSHA Urges Employers to Verify Authenticity of Inspectors

he Occupational Health and Safety Administration recently warned employers of a situation in which an imposter posed as an OSHA inspector and requested unaccompanied access to a workplace. The agency asked company officials to utilize due diligence anytime they interact with someone claiming to be an OSHA official. The warning came after an incident in […]

IIAR-2 Committee Recognized for FourYear Publication Effort

pdating the IIAR-2 standard was a massive four-year effort, during which IIAR’s volunteer committee – working to achieve consensus – took a “divide and conquer” approach to handle the approximately 1,500 comments and more than 1,000 off-the-record suggestions, said standards committee vice chairman Don Faust. “Arriving at a consensus within the entire industry was our […]

IIAR-2: Addressing the Machinery Room

he recent release of IIAR-2 provides an updated standard that clarifies previously cloudy codes and regulations and provides new information that enables facilities to meet the highest safety standards. Specifically where safe machinery room operation is concerned, the standard is critically important to the future of the ammonia refrigeration industry. There are five key elements […]

Hands-On Facilities Improve Ammonia Refrigeration Training

he ideal training for ammonia systems should include classroom training coupled with a hands-on component in which operators and technicians can combine book learning with practical application, according to some industry training specialists. “Ammonia refrigeration operators tend to have learning styles that hinge on them being able to put their hands on the system to […]

Re-Learning the Most Important Lessons

Most facility op erators believe that they and – LESSON their employees know what needs to be done in an ammonia release situation. But knowing what needs to be done is very different than knowing you will be able to do what needs to be done when the stress of an event makes reaction time […]

Planning for Piping

dvances in technology have produced ammonia refrigeration piping systems capable of withstanding dramatic climate changes, leading many in the industry to locate as much of their facilities’ equipment as possible on the roof, which is a safer alternative in the event of an accident than the traditional location inside the building. While locating ammonia piping […]

EPA Proposes Rule to Strengthen Refrigerant Management Requirements

On November 9, 2015, the Environmental Protection Agency (EPA) published a Notice of Proposed Rulemaking entitled “Protection of Stratospheric Ozone: Update to the Refrigerant Management Requirements under Section 608 of the Clean Air Act.” Section 608 of the Clean Air Act requires EPA to regulate the use and disposal of ozone-depleting substances (ODS) in such […]

A Preview of Upcoming Model Codes

Codes march on… Difficult as it may seem to believe, the 2018 editions of some model codes are already well on their way to completion. The 2018 International Mechanical Code is already completed, pending final ratification of recommended changes by members of the International Code Council. Recommended changes to the 2018 editions of the International […]

Pressure Vessel Replacement Considerations

hen it’s time to replace a pressure vessel on a closedcircuit ammonia refrigeration system, considerations such as facility design, installation, operation, and maintenance can help operators determine what to purchase. The most critical tion. You want to make sure you have issue for a safe design is for operators to ensure that the pressure, temperature […]

Eliminating Vapor Drive

nergy represents the second greatest cost in industrial ammonia refrigeration, and a compromised vapor barrier is a significant contributor to energy losses. Facilities often fight a losing battle against vapor drive and air infiltration and sealing the building envelope can produce significant savings. It comes as no surprise that efficiency is directly related to a […]

REFRIGERANT CHARGE REDUCTION: STRATEGIES AND RESULTS IN BUILDING ULTRA LOW CHARGED AMMONIA SYSTEMS

PEGA HRNJAK PRESIDENT, CTS RES. PROFESSOR AND CO-DIRECTOR, AIR CONDITIONING AND REFRIGERATION CENTER UNIVERSITY OF ILLINOIS, URBANA CHAMPAIGN PEGA@ILLINOIS.ED ABSTRACT his paper presents an overview of the reasons for charge reduction in air conditioning and refrigeration systems and discusses strategies for charge reduction: in compressors (oil), vessels, pipes, and heat exchangers. The focus is on […]

Chairman’s Message

e’re nearing the second half of the year, and for IIAR staff, committee, and volunteer members, that means building on the substantial work completed so far in 2015 on a variety of different initiatives. You’ll read in this issue of the Condenser about two important research projects, a new scholarship initiative and work to reach […]

President’s Message by Dave Rule

In this issue, we’re presenting news on many exciting activities in our industry and our organization. IIAR is working harder than ever to deliver on its promise to membership: to promote the ongoing growth and health of industrial refrigeration. And this is a theme that touches on so many important goals, including an emphasis on […]

COOLING WITHOUT WATER?

griculture and food processing operations across the American West are scrambling to find new water sources amid a record drought. And although their water problems continue to be seen as a mostly regional issue for many in the industrial refrigeration industry, there’s no mistaking that water scarcity will loom larger in the years to come. […]

Executive Order 13650 — Improving Chemical Facility Safety and Security

On August 1, 2013, President Obama signed Executive Order 13650 entitled: Improving Chemical Facility Safety and Security. The action was driven in response to an explosion at a fertilizer facility in West, Texas. The focus of the EO is to reduce risks associated with hazardous chemical incidents to owners and operators, workers, and communities by […]

ARF Launches New Research Project Selection Process

he Ammonia Refrigeration Foundation has launched a new process to select its research projects, which now starts with a simple, one-page form. The process makes it easier for IIAR members to submit their ideas to the research committee. The form, which is available online, is used to explain the proposed project, state its potential benefits […]

Curb Your (People’s) Enthusiasm

Having enthusiasm LESSON for your work and a desire to accomplish something is good. I have worked with many people in the industrial refrigeration field that are enthusiastic, fun to be around, and even in challenging or stressful situations they have worked through issues in a positive manner. But I also have seen some instances […]

Lowering Charge with Advanced DX Ammonia

This technomercial was authored by Colmac Coil Manufacturing Inc. to highlight the company’s offerings and provide an overview of Advanced Direct Expansion technology, with case studies. Colmac Coil is one of the world’s leading manufacturers in the new and replacement coil markets with a mission to provide heat transfer and refrigeration markets worldwide with innovative […]

Implementing Real-Time Profitable Safety

rofitability is always an important issue, and plant managers are frequently faced with addressing safety challenges while striving to achieve higher levels of production and efficiency. But instead of looking at safety and production separately, as many facilities often do, the two can be combined into one dynamic process called real-time profitable safety. Real-time profitable […]

IIAR Creates Compliance Guidelines Committee: Issues Call for Volunteer Members

IAR Committees serve as a valuable forum for the open discussion of the critical issues facing the industry. IIAR’s Compliance Guidelines Committee, is one of the organization’s newest committees. Its purpose is to review, revise and publish IIAR guidance documents that currently do not have a formal home within any of the other committees. Those […]

IIAR Remembers Fred Gary Walker

red Walker was known for his unfailing work ethic, integrity and commitment to the refrigeration industry, in which he was involved for more than 40 years. “A saying Fred used was, ‘The only thing better than coming in early is staying late,’ and he lived it. I don’t remember going to the office and he […]

Two Years Later: Texas Explosion is Catalyst for Change

or the ammonia and chemical industry, the ammonium nitrate explosion in West, Texas, in 2013 has served as a catalyst for change, causing several government agencies to examine their policies and update safety regulations. Now, regulatory agencies are drafting requirements for a number of chemical industries that will require them to follow the Process Safety […]

COMPARING EVAPORATIVE AND AIR COOLED CONDENSING FOR AMMONIA SYSTEMS

DOUG SCOTT VACOM TECHNOLOGIES LA VERNE, CALIFORNIA Editor’s Note For ammonia refrigeration systems, evaporative cooled condensers are the most common technology in use today. But increased water costs as well as reduced water availability in many areas are making water conservation an important component of sustainability efforts for many companies. In this technical paper, the […]

IIR Holds Sixth Refrigeration Technologies Conference

he International Institute of Refrigeration, IIR, said its sixth Ammonia and CO2 Refrigeration Technologies Conference clarified future uncertainties regarding both the Montreal and the Kyoto Protocols and environmental regulations applicable to natural refrigerants. The conference, which was held April 16 – 18 in Ohrid, Macedonia, focused on natural refrigerants, specifically ammonia, carbon dioxide and hydrocarbons […]

Chairman’s Message

his month marks one of the most productive and interesting times of the year for IIAR. The March annual meeting is behind us, and we’re at the beginning of the organization’s new leadership cycle. That means it’s time to build on all the momentum we created in the last year, and at the same time […]

President’s Message by Dave Rule

Throughout this edition of the Condenser, you’ll see a common theme: change. New technologies are opening the door to new types of customers and applications for ammonia and other natural refrigerants. The next decade will bring new markets, new regulations and new reasons that participating as an IIAR member is one of the most important […]

Standardizing a Customized Industry

BY: ANDREA FISCHER he move towards lower charge has spurred demand for products like standardized package systems that promise solutions to at least some of the industry’s biggest problems. But exactly how those products will develop, and who will take them to market is yet unclear. As contractors, manufacturers and end users begin to answer […]

IIAR Shatters Attendance Records, Sets New Goals at Annual Conference

he International Institute of Ammonia Refrigeration drew record attendance again this year at the 37th Annual IIAR Conference & Exhibition, an event that marked a variety of transitions and new initiatives for the association this year. IIAR members and conference attendees took advantage of the technical knowledge and resources available on the exhibition hall floor […]

Congress Tackles Regulatory Reform

The November 2014 elections resulted in a significant shift in control of Congress. Republicans gained control of the Senate and widened their majority in the House of Representatives. As a result, efforts to reform the regulatory process are seeing renewed interest this year. Bills that have been approved by the House in the past, but […]

ARF News

IIAR Searches for New ARF Executive Director he International Institute of Ammonia Refrigeration is looking for a new executive director for the Ammonia Refrigeration Foundation to lead the non-profit research and education organization toward continued growth and expansion. “This is an exciting time for ARF, and this new opening presents a great opportunity for any […]

2015 International Committee Meeting Highlights Industry

BY CHRIS COMBS IAR brought together more international members than ever before at the 2015 Industrial Refrigeration Conference & Exhibition in San Diego this year. And IIAR’s International Committee gathered members and delegates from around the globe to give a picture of the trends that are shaping the refrigeration industry worldwide. Among the reports given […]

Routine Rooftop Maintenance Creates Requirement for Fixed Industrial Stairs

ncreased regulatory scrutiny and the growing emphasis on process safety management have spurred a steady relocation of equipment from production room floors, freezers and coolers to facility rooftops. The reasons for the transition have been practical. Moving equipment to a roof allows a facility to expand by taking advantage of the “free real estate” offered […]

Smaller Facilities Shouldn’t Overlook Safety Planning

When it comes to safety, prevention is the most important factor in avoiding potential consequences. Whether a facility is working with 900 pounds or 90,000 pounds of ammonia, the risks of an incident are similar. And although the severity of a potential problem could be smaller with a smaller facility, the risk is still there. […]

REFRIGERANT AND REGULATORY DEVELOPMENTS: CHANGES IMPACTING THE OPPORTUNITIES FOR NATURAL REFRIGERANTS

By Rajan Rajendran, Ph.D., Emerson Climate Technologies Editor’s Note s recently as five years ago, air-conditioning and refrigeration applications were dominated by a handful of refrigerants – ammonia in large industrial systems, HFCs like R404A and HFC-134a in stationary and mobile refrigeration and air-conditioning, and R410A in stationary air-conditioning applications. Meanwhile, the use of HCFC-22 […]

Chairman’s Message

Our IIAR Annual Conference and Exhibition in San Diego is finally here! The conference team has prepared a tremendous program for those of you attending this year, and while this is the last annual meeting during my term as Chairman, this year’s conference represents just the beginning of many exciting developments for IIAR and its […]

President’s Message by Dave Rule

This issue of the Condenser marks the end of the last member year, and the beginning of a new one. It also marks our annual conference, where we come together from all corners of our industry to talk about the trends and technology shaping our business – at IIAR’s Annual Industrial Refrigeration Conference and Exhibition. […]

The Case for CO2

he use of CO2 as a refrigerant has grown in recent years, thanks to market demand spurred by a combination of environmental regulatory actions and technology advances in microprocessor controls and valve design. While CO2 systems are still more expensive than conventional refrigerants in the commercial world, proponents of CO2 say the technology is ready […]

EPA Issues Enforcement Alert on Anhydrous Ammonia

In February 2015, the Environmental Protection Agency issued an enforcement alert entitled: “Anhydrous Ammonia at Refrigeration Facilities Under Scrutiny by U.S. EPA.” The EPA’s Office of Civil Enforcement issues alerts such as this periodically to highlight areas where the agency is placing enforcement priority. According to EPA, “evidence gathered by the U.S. Environmental Protection Agency […]

Welcome to San Diego and the 2015 IIAR Industrial Refrigeration Conference & Exhibition!

It’s time again for the industrial refrigeration industry’s largest conference and we think this will be one of the best and most informative programs we’ve ever produced. I’d like to take this opportunity to welcome all attendees to the 2015 IIAR Industrial Refrigeration Conference & Exhibition. If this is your first conference we are so […]

Never Stop Learning

Over several decades I have met and worked with many outstanding refrigeration operators and engineers. These refrigeration operators have been able to truly operate their systems in an efficient, effective, and safe manner while keeping any ammonia releases down to incidental levels. Likewise, many of the refrigeration engineers I’ve met have been people whose knowledge […]

The Codes and Standards Conundrum

BY BENT WIENCKE, ENGINEERING MANAGER REFRIGERATION, NESTLE USA n discussions on which codes and standards should be adhered to, I am all too often reminded of Daniel Patrick Moynihan who is the former U.S. Senator attributed with saying “Everyone is entitled to his own opinion, but not to his own facts.” Borrowing from this logic, […]

IIAR Technical Program Highlights Growth of Natural Refrigerants

he growth of natural refrigerants such as ammonia and CO2 in industrial and commercial facilities, and the regulatory restrictions that accompany their use will be a central topic of discussion in technical papers to be presented at this year’s IIAR Annual Conference in San Diego. Rajan Rajendran of Emerson Climate Technologies will provide a summary […]

U.S. Chemical Safety Board Issues Bulletin on Hydraulic Shock

he U.S. Safety Chemical Board, or CSB, issued a safety bulletin on Jan. 15 that provided recommendations for industries utilizing anhydrous ammonia in bulk refrigeration operations. The bulletin focused on how to avoid a hazard called “hydraulic shock,” which is defined as a sudden, localized pressure surge in piping or equipment that often occurs when […]

R-22 Phase Out Begins in U.S.

he recently issued U.S. government schedule for the phase out of R-22 is set to create opportunities for both the providers of natural refrigerants and for the developers of small charge technologies. Those opportunities will become available as end users see “natural refrigerants as a more stable refrigerant choice for the future,” said Lowell Randel, […]

IIAR Opens Search for New ARF Executive Director

he International Institute of Ammonia Refrigeration is looking for a new executive director for the Ammonia Refrigeration Foundation to lead the non-profit research and education organization toward continued growth and expansion. “Having the right person in that role is critical,” said Bob Port, ARF chairman. “We will be reaching our goal for the endowment fund […]

IIAR Chapters Installation Project: Good News from the International Committee

BY ADOLFO BLASQUEZ PE, IIAR INTERNATIONAL COMMITTEE CHAIR ecause we are always looking to make the information that we produce available to a greater number of end users for the benefit of our industry, the International Committee, following the direct request of our IIAR Chairman, Marcos Braz, has initiated the IIAR Chapters Implementation Project worldwide. […]

Satisfying EAP and ERP Requirements

very owner of an industrial ammonia refrigeration plant with more than 500 pounds of ammonia in the United States is required by government regulations to have an action and, or, response plan in place should an emergency event occur. But determining if those plans satisfy OSHA requirements regarding medical treatment and rescue during an ammonia […]

Non-Condensable Gases in an Ammonia Refrigeration System

Although it could take many years for non-condensable gases to accumulate in an ammonia closed-circuit mechanical refrigeration system – enough to cause abnormal operations to be evident – that buildup will almost certainly occur if it isn’t managed. Non-condensable gases are foul gases and should not be thought of like water contamination, because they are […]

INDUSTRIAL REFRIGIRATION VAPOR VALVE SIZING: An upadated approach

By Robert Sterling, President, Sterling Andrews Engineering, PLLC Editor’s Note The current methodology for valve sizing has been accepted in the industrial refrigeration industry for years. This paper will review past efforts undertaken in the literature and standards to determine suitable methods for quantifying the compressible flow pressure drop in valves and attempts to compare […]

Chairman’s Message

he New Year is almost here, and for many of us, that means we’re wrapping up projects and getting ready for 2015. At IIAR headquarters, your staff team is hard at work adding the final touches to the annual conference programming and conducting general planning activities for the year ahead. In fact, one of the […]

President’s Message by Dave Rule

One of IIAR’s most important responsibilities is advocating on behalf of our members on state and federal policy. I’m happy to report that in 2014 we stepped up our efforts even more in this realm and we’ve been working closely with government regulatory agencies to provide them with our expertise in a number of different […]

IIAR Leads Coalition in Response to RMP Request for Information

In July 24, 2014, the Environmental Protection Agency published a Request for Information (RFI) regarding the agency’s Risk Management Program (RMP) regulations. The RFI was generated as a part of the Obama Administration’s efforts to implement Executive Order 13650 – Improving Chemical Facility Safety and Security. The Executive Order came in response to the 2013 […]

Avoiding Complacency

KEM RUSSELL In most cases, experience is something we build upon. It allows us to take advantage of the things we’ve learned, and hopefully, remember those lessons when they matter most. But sometimes, no matter how important the lesson, it can get overlooked. In visits to several ammonia refrigeration facilities and ongoing talks with managers […]

Guntner Brazil Implements ARM for Climatic Test Chamber

he Ammonia Refrigeration Management Program, built by the International Institute of Ammonia Refrigeration to help small facilities develop a sound safety plan focused on prevention, now has a global reach. Last month, ARM was implemented at Guntner Brazil’s ammonia test facility in South America, site of the only climatic test chamber of this size in […]

Managing Infiltration

he buildup of frost and ice in a freezer at an industrial refrigeration facility is a sure-fire way to drain dollars from the bottom line. When the psychrometric properties of freezer air mass and infiltration air are not properly managed, energy costs can increase substantially. “I’ve seen so much ice build-up [in some cases] that […]

ARF News

he Ammonia Refrigeration Foundation, the research arm of the ammonia refrigeration industry, reported that it raised $400,000 in donations in 2014, bringing its endowment to more than $2 million. “This is significant because it puts us at 60 percent of reaching our goal of $3.5 million by 2017. But there is still a long way […]

IIAR, Industry Partners Respond to Regulatory Information Requests

ast year’s fertilizer plant explosion in West, Texas, drew the attention of regulatory agencies to nearly every corner of the chemical industry Following that incident, President Obama issued an Executive Order directing each agency to audit and make changes to the programs that govern the chemical industry. These requests could eventually result in new regulations […]

Eurammon Forum Highlights the Status of Natural Refrigerants

CHRIS COMBS, IIAR INTERNATIONAL PROGRAMS DIRECTOR he Natural Refrigerants Forum organized by Eurammon on Wednesday, October 15 at the Chillventa fair in Nuremburg, Germany provided an intriguing survey of the factors, both positive and negative, influencing the use of ammonia and other natural refrigerants around the world. Besides IIAR president Dave Rule’s presentation on the […]

Measuring Pipe Wall Thickness

he issue of when, and how, to measure wall thickness on a pipe has become a hot topic in recent months. Clearly, it’s important to maintain the mechanical integrity of refrigeration systems in order to avoid ammonia leaks. But there is debate in the industry over when pipes that display no visible damage should be […]

Water Contamination in an Ammonia Refrigeration System Leads to Higher Costs

In many closed-circuit ammonia refrigeration systems, water contamination can occur over a period of time and the effects of that contamination can easily go unnoticed. One thing water contamination can do is cause an aqueous ammonia solution to be formed, which then replaces anhydrous ammonia refrigerant. This problem can become continuous if it isn’t resolved, […]

CO2 EVAPORATOR DESIGN

Editor’s Note he process of selecting air cooling evaporators to operate in a CO2 refrigeration system is very similar to selecting evaporators for ammonia. Evaporator manufacturers typically require the same input data for both refrigerants and likewise display performance and selection data in the same way. In this technical paper, author Bruce Nelson outlines the […]

Chairman’s Message

The end of summer is here, and that means it’s time to refocus our attention on important projects and get ready for the whirlwind of activity coming our way this fall. For IIAR staff, committee, and volunteer members, that means building on the substantial work completed this summer on a variety of different initiatives. You’ll […]

President’s Message by Dave Rule

Throughout this edition of the Condenser, you’ll see a common theme: Progress. I couldn’t be more excited about where IIAR – and the industry as a whole – are heading. Over the past few months, IIAR, and the ammonia refrigeration industry, have experienced several signs of promise and growth. From new research projects that promise […]

SRV Calc

USING WEIBULL ANALYSIS TO PREDICT VALVE REPLACEMENT he five-year replacement interval for relief valves isn’t a practice that gets much scrutiny. It’s spelled out in IIAR Bulletin 110, and a provision establishing the need for a common interval appears in the Boiler and Pressure Vessel Code, making it a generally accepted “no-brainer” for much of […]

IIAR Research Committee Completes Quantitative Risk Analysis Project

he International Institute of Ammonia Refrigeration recently completed a research study using quantitative risk analysis, or QRA, to evaluate the effectiveness of five methods for mitigating an ammonia release during an overpressure event. Under the direction of the IIAR’s board of directors, the intent of the study, called “Using Quantitative Risk Analysis to Evaluate Various […]

Presidential Working Group Recommends Policy Changes Impacting Chemical Facilities

In response to the tragic accident last year in West, Texas, President Obama issued Executive Order (EO) 13650, Improving Chemical Facility Safety and Security. The EO is intended to enhance the safety and security of chemical facilities and reduce risks associated with hazardous chemicals to facility workers and operators, communities, and responders. The Executive Order […]

Avoiding That “Oh No” Moment

KEM RUSSELL Having well thought out and properly used operating procedures is important, but having good plans and people in place in case something goes wrong can make a world of difference. Think back to your own past. Have you ever been doing something and all of a sudden you get this cold queasy feeling […]

Performing Mechanical Integrity Inspections of Air Coolers

BY JOE FAZZARI, P.E. wners should perform periodic mechanical integrity inspections on air coolers to ensure the continued reliability of the unit and to minimize the risk of an accidental ammonia release. This article lists some of the more common issues to look for when performing mechanical integrity inspections of a typical air cooler. 1. […]

IIAR’S NINTH INDUSTRIAL REFRIGERATION SEMINAR HIGHLIGHTS GROWTH IN LATIN AMERICA

he International Institute of Ammonia Refrigeration held its ninth Industrial Refrigeration Seminar in Latin America in Chile last month, an event that marked the organization’s increasing involvement in education and safety advocacy in the region. IIAR leaders said the seminar attracted a record number of attendees from ten different Latin American countries, reflecting a growing […]

2015 IIAR Conference to Feature Navy SEAL Keynote

MARK STENCEL, IIAR CONFERENCE CHAIR s we move into the fall season, thoughts of IIAR’s annual conference in March seem almost premature but the IIAR staff is already putting the final touches on preparations for our 2015 conference in San Diego, and there are many exciting new features to announce. To begin, the facility hosting […]

Small Leaks Lead to Big Costs

hen it comes to energy efficiency, the dollars are in the details. And those details can be easily overlooked, especially when multiple small system leaks start to add up in a large facility. System leaks of any kind can represent small efficiency gaps that can place a big drain on efficiency. An individual leak might […]

DHS Looks to Increased Collaboration with Ammonia Refrigeration Industry

hanges could be coming to the Chemical Facility Anti-Terrorism Standards, or CFATS, program run by the Department of Homeland Security, which could mean the agency will issue revised regulations and seek increased collaboration within the ammonia refrigeration industry. In response to President Obama’s executive order requesting improved safety and security at chemical facilities, the DHS […]

IIAR Takes on Optimum Pipe Sizing Research Project

 new research project, recently implemented by the International Institute of Ammonia Refrigeration, will revisit the economic sizing methodology the industry uses to determine optimum pipe sizing. The project, expected to be completed in the next year, will provide a computer tool that will allow end users to determine optimum pipe sizing based on input data […]

Chile´s Ammonia Sector: Leading the Way on Regulation and Certifi cation in Latin America

CHRIS COMBS, IIAR INTERNATIONAL PROGRAMS DIRECTOR n November 2012, this column discussed developments in Chile´s Ammonia Refrigeration sector including the publicprivate initiative to create a Best Practices Manual for the local Ammonia Refrigeration Industry and the potential for cooperation between IIAR and the Chilean Chamber of Refrigeration and Air Conditioning. Since then, a number of […]

Testing High Pressure Cutouts

he issue of how to test high pressure cutouts in a refrigeration system can be a contentious one. And although there is no simple solution, there are many guidelines that offer direction. The Mechanical Code requires that every system have a cutout, but ASHRAE 15, considered the industry standard, forbids a shutoff valve between the […]

Thermosyphon Oil Coolers

hermosyphon oil coolers for compressors have been designed in several ways. It has been a common design for the oil to be circulated through the “shell side” of a shell and tube heat exchanger, while ammonia is circulated through the tube side. These oil coolers are typically ASME pressure vessels and bear an ASME stamp. […]

IIAR Remembers

IIAR Remembers Donal Ballou onal Ballou was enthusiastic about everything he did in life, whether as a founding member and chairman of the IIAR, or with the company he created, Refrigeration Systems Corp. “When he became involved in something he was very passionate about it. That was part of his personality,” said Bob Appleton, who […]

DEVELOPMENT AND VALIDATION OF A BENCH TEST PROCEDURE FOR POST MORTEM TESTING OF RELIEF VALVES

By Jekel, T. B., Claas, M., and Reindl, D. T., Industrial Refrigeration Consortium, University of Wisconsin-Madison Editor’s Note The SRVcalc project is a twophase research initiative to develop a method and tool for determining whether relief valve replacement intervals can be extended or shortened depending on the conditions in which they are installed. The first […]

Chairman’s Message

ow that the IIAR conference, with its committee meetings, networking events and technical discussions has ended and we’re all back at work, it’s time to set some new goals and carry the momentum of our recent meeting into the rest of the year. As your new chairman, my first priority this year is to welcome […]

President’s Mesage by Dave Rule

There’s a lot going on these days, both in our industry and at IIAR’s headquarters. Regulatory issues have seen an increased focus for our organization while new technologies like low charge systems continue to grow in importance. As your president, it has been my honor to lead your staff and work with our dedicated Board […]

IAR Shatters Attendance Records, Sets New Goals at Conference

he International Institute of Ammonia Refrigeration hit record attendance numbers, signed agreements with ASHRAE and RETA and drew participation from the Department of Homeland Security at its Conference & Heavy Equipment Show, an event that marked a variety of transitions and new initiatives for the association this year. The three days of networking at industry […]

Place Your Bets

THE HFC PHASEOUT AND THE FUTURE OF NATURAL REFRIGERANTS efrigeration technologies like synthetic replacements for HFCs, low charge ammonia and CO2 -based systems are growing like never before ahead of a planned phaseout of R-22 in the United States. And although most players in the industrial refrigeration industry have been taking a hard look at […]

IIAR Builds Coalition to Comment on Proposed PSM Changes

The Obama Administration continues its work under the Executive Order entitled: Improving Chemical Facility Safety and Security that was signed in August 2013. One of the key issues for IIAR is a Request for Information, RFI, issued by OSHA addressing potential changes to Process Safety Management, PSM, regulations. In response to the RFI, IIAR established […]

Learning a Valuable Lesson About Experience

BY KEM RUSSELL We can all learn some valuable lessons from other people’s challenging experiences, and those lessons are even more important when they help others prevent future accidents. Astronaut Mike Mullane, who spoke at the March 2014 IIAR Conference, had a lot to say about learning safety lessons from experience. In his presentation, Mike […]

Look to Set Points to Boost Efficiency

n a large facility, it goes without saying that increasing overall efficiency will save large amounts of money every year in operating cost. But that savings is often dependant on implementing, and following up on, several best practices in myriad different places throughout a system. When margins are tight, there are many ways to increase […]

Brazil Event Highlights New Technologies

BY CHRIS COMBS  group of Brazilian associations including ASHRAE’s Brazil Chapter, ABRAVA, ASBRAV and ANPRAC held a seminar on industrial and commercial refrigeration in the city of Porto Alegre, Brazil, April 2-3. The program focused on three main areas the organizers wanted to highlight for Brazil’s refrigeration sector: safety in refrigeration installations and the corresponding […]

Developing Guidelines for Smaller Facilities

he ammonia refrigeration industry continues to experience an increase in enforcement activities that utilize OSHA’s General Duty Clause, specifically in facilities with less than 10,000 pounds of ammonia, where OSHA expects process safety-like standards to be in place. While larger facilities – those that use less than 10,000 pounds of ammonia – have long been […]

R22 PHASEOUT: CHALLENGES AND OPPORTUNITIES

DR. ROBERT LAMB, GROUP SALES AND MARKETING DIRECTOR OF STAR REFRIGERATION LTD. Editor’s Note As the industrial refrigeration industry in the U.S. looks to the question of long-term viability of HFCs, many are turning to the lessons learned by the industry in Europe, where the R22 phase-out process is nearing completion. Europe has set out […]

IIAR CO2 Committee Releases Handbook

ne of the primary missions of the International Institute of Ammonia Refrigeration is to offer constructive tools and education that will assist members. In July, IIAR’s CO2 Committee embarked on the comprehensive task of revising the CO2 handbook that debuted four years ago. The new edition is scheduled to be released at IIAR’s annual conference. […]

Chairman’s Message by Bob Port

he IIAR 2014 Conference and Heavy Equipment Show in Nashville is just around the corner, and that means my term as Chairman is almost over. Although the past year has flown by, we’ve reached many of our biggest objectives, and we expect to continue< building on that success in 2014. Our primary focus entering the […]

President’s Message by Dave Rule

The beginning of the year has been a busy time at IIAR headquarters as we prepare for our Heavy Equipment show in Nashville. As usual, we’re looking forward to showcasing the best our industry has to offer. Our technical program will highlight some of the most important equipment and efficiency trends, and our exhibit hall […]

IIAR Technical Program Highlights Industry Issues

he idea formed in Ron Worley’s mind six years ago when he began auditing ammonia refrigeration systems at Nestlé, where he was a manager of refrigeration engineering before his retirement. As he collected data, he discovered there was not a standardized tool to determine if there was adequate ventilation in the machinery room or if […]

Astronauts Brave Spacewalk to Fix Ammonia Control Valve

he words ammonia and astronaut have been linked recently by more than their proximity in the encyclopedia. Last December, astronauts aboard the International Space Station embarked on a pair of dangerous spacewalks to replace a failed ammonia pump module outside the orbital laboratory. It was the second time in three years that spacewalks were required […]