IIAR
The Official Magazine of the All-Natural Refrigeration Industry
Alfa Laval said its hydrogen solution is paving the way for new hydrogen refueling stations across the European Union. AlfaLaval said its RHeaDHy project focuses on safely refueling 100kg of hydrogen in less than 10 minutes, achieving a peak flow of 300g/s at 1000bar. The technology leap demands cutting-edge heat exchanger technology to cool hydrogen down to -30°C before injection into the vehicle tanks.
Read MoreHillphoenix said it has supplied CO2 Systems for Puerto Rico’s First-Ever All CO2 Refrigerated Supermarket. The installation of the CO2 system at the supermarket, called Ralph’s, was a collaborative effort involving the expertise of Hillphoenix and the dealer, Triple S International, the company said.
Read MoreValve manufacturer GEA AWP said it has developed a new high-pressure float valve for NH3 and CO2 refrigeration and cooling processes. The HSX high-pressure float valve is designed for industrial applications such as cold storage, transportation, chemical processing, cement production and the pharmaceutical industry, the company said.
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The company said the new dry cooler was created to meet the growing demand for sustainable, water-efficient cooling, adding that the high-capacity dry cooler rounds out BAC’s portfolio of evaporative and hybrid products – offering an option for customers in water-stressed areas. “As global water shortages and the lack of access to fresh water have become more prevalent, the TrilliumSeries dry cooler represents our unwavering commitment to sustainability and relentless drive to provide customers with resilient cooling solutions,” BAC President Don Fetzer said. “This product was born from a deep understanding of the challenges our customers face, by not only addressing critical water issues, but enabling them to thrive in an era where sustainability is no longer optional – it’s essential.”
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Mayekawa announced that it installed its N2K Chiller project to support the TAO, the University of Tokyo Atacama Observatory, project. The company said it helped solve one of the most significant challenges in the construction of the TAO telescope, which was controlling the temperature of the primary mirror. To ensure accurate observations and minimize thermal distortions, the N2K Chiller, which was developed by Mayekawa, was installed.
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Baltimore Aircoil Company Inc. (BAC), announced the launch of its AI-driven Loop Platform. The company said the platform is tailored for end users, including building and facility owners, managers, and maintenance professionals. BAC said the benefit to maintenance professionals is the platform's ability to predict potential issues before they escalate, streamlining maintenance schedules and minimizing unexpected downtime.
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Güntner announced a new product offering that the company said “leverages a versatile, data-driven strategy to optimize energy efficiency, enhance system reliability and provide analysis and monitoring.” The new product range of data-driven controllers and solutions, called aicore (pronounced “i-core”), includes the current next-generation controllers called aicore air (previously GMMnext), and aicore hydro (previously GHM).
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Systems manufacturer, GEA said that it has developed a web application to help customers minimize unplanned downtime by enabling location-independent monitoring and troubleshooting for heating and cooling systems. The company said a team of heating and cooling specialists and data experts monitor and analyze the connected systems while the system uses push notifications and links to inform the user about faults and errors as well as recommended troubleshooting options.
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Colmac Coil said it has built a specialized replacement fluid cooler for the cooling system of the 70-meter (230 feet) diameter dish antenna that is officially known as Deep Space Station 14 (nicknamed Mars antenna) that’s part of the Deep Space Network (DSN). The company said the project was completed for the National Aeronautics and Space Administration (NASA) Jet Propulsion Laboratory (JPL). Located at the agency’s Goldstone site near Barstow, California, the Colmac Coil fluid cooler will help cool a part of the largest and most sensitive scientific telecommunications system in the world.
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Innovative Refrigeration Systems said it completed a two-stage cascade refrigeration system for a tube ice maker in Pennsylvania. The company said the project is unique because the tube ice makers were specifically designed to work with CO2 as the refrigerant, making them environmentally friendly.
Read MoreKlaas Visser, known to the natural refrigeration industry as a relentless environmental advocate who is credited by many for helping lead the renaissance of CO2, as well as a tireless innovator who introduced pivotal new refrigeration system designs, has passed away at the age of 83.
Read MoreOver the past 20 years or so the use of CO2 refrigerant as the first stage of CO2/HFC and CO2/NH3 cascade systems has increased significantly. The use of two-stage transcritical CO2 systems, which are invariably air cooled, is an increasing trend. Frequently, two-stage gas coolers are used with water sprayed on the secondstage air-cooled gas coolers to reduce the gas cooler exit temperature to as low a value as possible.
Read MoreThe use of technology in the industrial refrigeration industry continues to increase, and automation and internet control of facilities are becoming commonplace. The benefits of automation and control are massive, but there is also a downside. The systems can be vulnerable to attack, making cybersecurity measures essential to protect against cyber threats.
Read MoreHeat pumps can significantly reduce energy consumption and greenhouse gas emissions, and the adoption of heat pumps is continuing to increase in both household and industrial applications as technology advances.
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I am sure that many of us have seen ammonia refrigeration systems that have operated for several decades, with equipment and system components functioning well past recommended operating life. This is a credit to manufacturers, installers, service technicians, and operators. Aging equipment and piping at some point will eventually require replacement. Or the system or portion of it may be decommissioned due to a business discussion. Due to various conditions, it may become necessary to decommission a system or portions of it, which is defined in ANSI/ IIAR 8- 2020 – Decommissioning of Closed-Circuit Ammonia Refrigeration Systems as: “The permanent deactivation of a closed-circuit refrigeration system.”
Read MoreOver the last 15 years the market for high-temperature ammonia heat pumps has been growing in Europe and now it is also taking off in North America. That period in Europe has yielded many lessons as higher pressure and temperature present new challenges in refrigerant design. This paper explains where heat pump installation differs from refrigeration installation through three case studies of installations in Europe.
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The pace of adoption of low-charge and packaged systems continues to increase as government regulations, sustainability initiatives, safety precautions, and technology advance. “There has been a drive to reduce refrigerant charge in all refrigeration,” said John Collins, industrial sales manager for Zero Zone. “The synthetic refrigerants containing HFC compounds are being regulated. Current and proposed regulations set definite limits which are driving system design for those types of systems and driving low-charge systems and more packaged unitary equipment because they’re trying to get the charge down.”
Read MoreDuring the annual IIAR Industrial Refrigeration Conference & Exhibition, industry experts will come together to present technical papers at the IIAR Technical Program. This year’s papers will address several key categories, including carbon dioxide, security, and safety.
Read MoreOver the last 15 years the market for high-temperature ammonia heat pumps has been growing in Europe and now it is also taking off in North America. That period in Europe has yielded many lessons as higher pressure and temperature present new challenges in refrigerant design. This paper explains where heat pump installation differs from refrigeration installation through three case studies of installations in Europe.
Read MoreThe American Innovation and Manufacturing (AIM) Act regulations promulgated by the Environmental Protection Agency will restrict refrigerants’ allowable global warming potential throughout the United States and it is expected to increase the long-term use of natural refrigerants. IIAR has formed the AIM Task Force to help learn more about the AIM Act’s requirements and how the association and its members can support the act.
Read MoreSafe oil draining is a subject that is well documented in IIAR publications, and workshops dealing with proper oil draining are always well-attended. Removing oil from an ammonia refrigeration system is routine maintenance that nearly every ammonia refrigeration system operator will encounter sooner or later.
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The Environmental Protection Agency is continuing its work to implement the American Innovation and Manufacturing (AIM) Act of 2020.
Read MoreSafe oil draining is a subject that is well documented in IIAR publications, and workshops dealing with proper oil draining are always well-attended. Removing oil from an ammonia refrigeration system is routine maintenance that nearly every ammonia refrigeration system operator will encounter sooner or later. One major advantage of ammonia systems is that oils are not normally soluble with ammonia and will therefore collect at the lowest spot in the system. However, accumulation of oil is gradual, and the location for accumulation must be suitable, i.e., calm enough, such that oil gets a chance to settle.
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The following are some examples of being willing to learn versus not being willing to try to learn.
Read MoreIndustrial and commercial refrigeration systems use different types of heat transfer fluids (HTF), many of which are toxic and/or bad for the environment when they leak. The most common HTF refrigerants are Ammonia and hydrofluorocarbons (HFC), however while ammonia has a Global Warming Potential (GWP) of 0, the HFC’s all have a very high GWPs and are currently being evaluated by the EPA for phase down as per the US Government’s December 2020 AIM Act and per the recent United States ratification of the Kigali agreement.
Read MoreThe goal of operators, contractors, and design engineers is to operate a closed loop refrigeration system as close to design intent as possible. The owner wants maximum value from the equipment and personnel employed at the facility. The presence of gases that do not liquify within the operating conditions add cost to the running of the system.
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Before COVID-19, the cold chain wasn’t on most people’s radar, but shifting consumer demands, concern over food supply and specific healthcare needs during a pandemic put it in the spotlight. “It changed last spring when we started to see disruptions and challenges in the early days of the pandemic related to food,” said Lowell Randel, director of government affairs for IIAR and senior vice president of government and legal affairs for the Global Cold Chain Alliance. “The attention around the cold chain got even more intense with the vaccines coming online.”
Read MoreFor the first time, transcritical CO2 refrigeration will be used to make ice at a Winter Olympics, which will be hosted by Beijing in 2022, with the International Olympic Committee deciding to use CO2 refrigeration system for the most iconic venues for the Beijing Olympics. The decision, which the Beijing 2022 Organizing Committee announced as part of a joint alliance with the United Nations (UN) for the Climate Action framework agreement, led by the IOC, will decrease the overall carbon footprint of the Winter Olympic Games in Beijing.
Read MorePressure relief design documentation is often the most misunderstood portion of the Process Safety Information required under 29 CFR 1910.119(d) (3)(i)(D) and 40 CFR Part 68.65(d)(1) (iv). The two regulations state that the relief system design AND design basis shall be included in the process safety information pertaining to the equipment in the process. The word “design” is fairly straightforward. The Cambridge Dictionary defines the word design, when used as a noun, as “a drawing or set of drawings showing how a … product is to be made and how it will work and look” or “the way in which something is planned and made.” Sounds simple, right? We need to have the technical specifications and physical arrangement of the relief design documented. Easily done.
Read MoreIn the first article of this series, some of the factors that affect the relief capacity of a relief system that are often overlooked were highlighted to raise awareness of what is needed to properly document the safety relief design. In this article, we will discuss some of the pitfalls associated with internally relieving relief valves. It has long been held that the best way to relieve overpressure in an ammonia refrigeration system is to have the safety relief valves (SRVs) relieve into another part of the system, often simply on the opposite side of the downstream isolation valve. While this can be a viable option, it is often fraught with pitfalls.
Read MoreDuring the 2021 Natural Refrigeration Conference and Expo, IIAR will offer a four-hour training on the IIAR Refrigeration Piping Handbook. “It will examine all the parts of the handbook and provide an overview of the content,” said Eileen McKeown, vice president for marketing and sales for IIAR. The educational session, Ammonia Piping Handbook Education Program: Exploring an Essential Tool for Designers, Contractors, and Operators, will take place on Thursday, June 24 at 11:00 a.m. Eastern time.
Read MoreNewton’s first law in part states that an object at rest will remain at rest unless acted upon by an external force. And this is where we are at the moment. Our industry, specifically in the mixed-use refrigerated warehouse sector is at rest. Or differently expressed, at a standstill when it comes to ongoing improvements, new ideas, and implementation of new technology that has the potential to make systems and plants more energy-efficient and creates ongoing savings for our clients.
Read MoreRemoval of non-condensables and excess water is essential when starting up new refrigeration systems or large retrofits. Non-condensables contribute to higher than necessary head pressure, and excessive water in a system can cause inefficiency and operational problems. In all refrigeration systems, non-condensables and water vapor are removed from systems by vacuum pumps prior to charging with refrigerant. Removing liquid water (dehydration), can be done by “pulling” a deep vacuum – enough to boil the standing water and remove the vapor through the vacuum pump.
Read MoreIn four years, it will be the centenary of the liquid overfeed patent issued to YORK Corporation. The liquid overfeed plant came into widespread use around the middle of the last century. This coincided with an upsurge in the consumption of frozen foods that led to the construction of very large freezing plants that warranted the practical introduction of the liquid overfeed concept.
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Cooling technologies affect price and cooling capacity, and there are a variety of fundamentally different dry cooling technologies available for cooling water/glycol mixtures. The decision for or against one of these technologies during the planning stage of a project has an impact not only directly on the investment sum but also on the subsequent operating costs of the plant across the entire life cycle.
Read MoreIndustrial ammonia refrigeration systems vary widely in their engineering design, size, scope, and technology features. However, they universally experience some level of refrigerant loss throughout their operational life. Refrigerant losses from industrial ammonia refrigeration systems originate from any number of sources including uncontrolled releases from incidents and accidents, intentional releases during maintenance activities, and fugitive emissions.
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